- While filming Season 2 of 24 (2001), he sprained his ankle while playing basketball, requiring him to stay on crutches. Luckily, the writers and producers were flexible enough to write out the on-screen injuries while letting him film episodes 16-21 with him being on crutches.
- He and his TV wife, Reiko Aylesworth, were born in the same hospital.
- Big fan of the baseball team, Chicago Cubs (he is seen holding a cup with the Cubs' logo on it, in season 4 of 24 (2001)).
- Is fluent in Spanish.
- Likes fly fishing.
- Received his Master of Fine Arts degree from the American Conservatory Theater in San Francisco, after attending Illinois State University.
- He is a keen sportsman enjoying basketball, golf, skiing and judo.
- Youngest of 3 brothers.
- Named one of People's 50 most beautiful people in 2003.
- Carlos is Spanish (his mother's family was originally from Spain) and Polish (his father is from Poland).
- Is of Spanish and Polish descent.
- Made his first screen appearance in The Killing Jar (1997). One of his co-stars was Xander Berkeley, who went on to co-star with him again in 24 (2001).
- Married actress Tessie Santiago in December of 2013.
- Has one daughter, Natalie (born August 2003).
- His daughter's name is Natalie.
- Born on exactly the same date as Deborah Foreman.
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